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Shearing type Rubber Internal Mixer Alloy Hardfacing Electrodes

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Shearing type Rubber Internal Mixer Alloy Hardfacing Electrodes

Large Image :  Shearing type Rubber Internal Mixer Alloy Hardfacing Electrodes

Product Details:

Place of Origin: CHINA
Brand Name: FLAME
Certification: ISO9001:2008、CE
Model Number: FM-270

Payment & Shipping Terms:

Minimum Order Quantity: one set
Price: USD378,000/set
Packaging Details: Standard Export Packing
Delivery Time: 120 working days
Payment Terms: T/T
Supply Ability: 5 sets/120 days
Detailed Product Description
Rotor Speed: 4-40rpm Rotor Shape: ZZ2
The Pressure Of The Roof Bolt: 0.58Mpa Motor Power: 1250KW Or DC750KWX2
High Light:

internal mixer rubber

,

banbury rubber mixer

1. Introduction of Product

Shearing type Rubber mixing Alloy Hardfacing Electrodes FM-270 Internal Mixer

 

Name

FM-270 Banbury  Internal Mixer

Cooling Way

Cooling water

Type

Drop door and Internal

Feature

It is mainly used for rubber mixing.

rotors

Chrome Plated and Alloy Hardfacing Electrodes

Material

Cast Steel

Connect Way

cardan

capacity

Max:4500 Kg/h

Certificate

ISO, CE

 
 
2. Description:
FM-270 is an internal mixer with shearing type rotors. It is suitable for mastering mixing, plasticization mixing and final mixing compound such as: resin, rubber, plastics, hard rubber products, sealing parts, molded goods and PVC crude material as well as various materials for plastics goods. 
  
3. Equipment list

NO.

SPECIFICATIONS

01

Drive Model

To be confirmed

02

Rotor shape

ZZ2

03

Total volume of mixing chamber (L)

270L

04

Fill factor

0.65

05

Working volume (L) 

202L

06

Rotor speed (r/min) 

4-40

07

Motor power (KW) 

1250 KW or DC750KWX2

 
 
08

Consumption of cooling water(m³/h)

 

Mixer

40T/h

Gearbox

6T/h

Motor

13T/h

09

Pressure of ram to rubber stock (MPa)

0-0.58

11

Max. Production capacity 
(rubber gravity at  1.2 )

Max:4.5 t/h(at gravity of 1.2)

12

Power source

Main motor:690V, AC 50 Hz 3 Ph; Auxiliary machinery:380V,AC 50 Hz 3Ph.

13

Overall dimensions (mm)

7240×4343×5880

14

Total weight (not including motor and gearbox)

50T

 

 
 
4. Applications:  The machine is mainly used for mixing and plasting of rubber or plastics.

 

5. Main Technical Parameter:  

Intermeshing rotor

Model

XM-90E

XM-135E

XM-160E

XM-190E

XM-270E

XM-320E

Total volume(L)

87

139

160

195

250

320

Filling factor

0.65

0.65

0.65

0.65

0.65

0.65

Rotor speed(r/min)

6-60

6-60

5-50

6-60

4-40

6-60

Max ram pressure(MPa)

0.6

0.6

0.6

0.6

0.6

0.6

Main motor power(KW)

520

750

750-800

1250

1250-1500

1680

Total Weight(kg)

23,000

31,500

36,000

45,000

59,000

70,000

 

Tangential rotor

Model

XM-1.5

XM-50

XM-80

XM-110E

XM-160E

XM-255E

XM-270E

XM-410E

Total volume(L)

1.5

50

80

110

160

250

270

400

Filling factor

0.6-0.8

0.6-0.8

0.6-0.8

0.6-0.8

0.6-0.8

0.6-0.8

0.6-0.8

0.6-0.8

Rotor speed(r/min)

0-80

4-40

4-40

4-40

4-40

20

4-40

6-60

Max ram pressure(MPa)

0.3

0.27

0.37

0.58

05

0.24

0.52 or 0.6

0.52 or 0.6

Main motor power(KW)

37

90

200

250

500

1250

1250

1250×2

Total Weight(kg)

2,000

16,000

22,00

29,000

36,000

55,000

59,000

78,000

 

 
6. Competitive Advantage:

   Temperature measurement

  • The measuring value of compounds in mixer can be shown and printed with accurate and reliable results through the wear-resistance thermocouple probes mounted on the top of discharge door.
  • 14 points for temperature cycle check: 4 points for mixer bearings, 2 points for gearbox bearings, 1 point for lubricating oil of gearbox, 1 point for hydraulic oil.2 points for main motor bearings and 4 points for wearing plates;
  • Normal working mixing temperature will be up to 180 0C.

Electric control system

  • AC single motor driving.

AC control system

  • Mitsubishi PLC control. Control circuit and power source in isolation.
  • Control function: full digital adjusting way; self-optimization, advanced PID regulating, with self-adaptive electric current loop so as to reach dynamic state of optimization; adjustable PID speed ring with integral separating function.
  • Speed control: simulating the feedback of speed indicating generator.
  • Range of adjusting speed: 4-40 RPM.
  • Protecting function: etc.  .
  • Diagnose function: etc.

Main control system     

  • Finish checking and measuring as well as control of the working situation of main machine;
  • Finish various auxiliary drive and control protecting;
  • Checking, measuring and display compound’s temperature, adopt three-pen with paper recorder;
  • Show the electric current, voltage and speed of main machine.
  • Multiple-points temperature cycle check and alarm protection. 
  • Convert-frequency adjusting of sealing lubricating pump;
  • Electronic proportion adjusting compressed air pressure of ram;(speed step less, auto and manual)
  • Finish the liaison of DC and AC;
  • Hydraulic station with the protection of oil temperature, liquid level pressure and blinding of filter net.
  • Production parameters’ function: to be available on printing with the batch, power absorption in KW, discharge temperature and mixing time

Basic configuration 

  • PLC Mitsubishi
  • Electric component with low voltage (contactor, air-switch) Schneider
  • One set speed adjustor SPDM-3K6 ANSALDO of Italy
  • Converter SIEMENS
  • Input wire switch; push bottom and display light from Schneider.
  • Display instrument (temperature cycle check, current, water temperature, rubber temperature) WP HONGKONG products.
  • Cabinet body Rittal
  • Thermocouple WP GERMANY

Temperature control system

  • Electric control regulating;
  • PID instrument adjusting;
  • 3 independent circuits;
  • Regulating accuracy: ±2 0C;
  • Regulating range: temperature of water source +5 0C~95 0C, pressure of water source 0.2-04MPa
  • The different temperature of cooling water at entry and extra: Max 4 0
  • Electric heating power: 55KW; 45KW; 30KW
  • Main configuration:
  • Cycle pump for water temperature GROUNFOS CO. of Demark 
  • Pneumatic regulating valve SPIRAX SARCO company.
  • Electromagnetic valve SMC
  • Display instruments RKC Japan
  • Cabinet body RITTAL company

 

 

7.Service:
 
1. Oversea installation guide.
2. Oversea test running
3. Oversea worker training
4. Technical support
5. supply of spare parts
6. Technical operation support
7. Formula and processing support
 
8.Option
Internal mixer with intermeshing rotor can be used for plasticizing, mixing and final mixing resin, rubber, plastic and other materials for hard rubber products, seals, moulds, PVC as well as material for various plastic products. It is especially suitable for mixing mixture of rubber and plastics, rubber compounds and short fiberfill, and for plasticizing, mixing and final mixing hot sensitive rubber components.
 
9. commercial terms
1. Payment: 30% by T/T as advance payment, balance(70%) by T/T before shipment
2. Lead Time: 60 days after receiving the advance payment
3. Transportation: container, simple package ( PE film, salver)
4.Warranty period: From the day of the use of the machine in the buyer’s factory:
   (1) The mechanical Parts: 12 months
   (2) The electrical Parts: 6 months
5. Installations and Commissioning
   (1) Commissioning will have been made before shipment
   (2) Overseas Commissioning and charges
   one or two technicians will be sent to the buyer to guide the installation and commissioning of the              equipment if the customer requests.
   Customers need topay the charge of our technicians.
   (1) Round-trip Airplane Ticket
   (2) Charges of transportation, accommodation and communication
   (3) The allowance for the technicians is USD 80 per day for one person.
   (4) An interpreter is needed.
6. Spare parts:
    Spare parts for one year are needed for the customers, and we suggest that customers should buy the     spare parts. (Fittings list will be provided.)
7. English manual, Figuration drawing and footing drawings are provided.

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